Automation x Digital - Innovate. Automate. Elevate.

Predictive Maintenance | Advanced Planning & Scheduling |
MES | Industrial Analytics

Advisers to the world’s largest sovereign wealth fund, which manages over $1 trillion in assets in the areas of Automation, Digital Transformation, and Industry 4.0.

Advisors to the world’s largest sovereign wealth fund, which manages over $1 trillion in assets in the areas of Automation, Digital Transformation, and Industry 4.0.

Advisers to the world’s largest sovereign wealth fund, which manages over $1 trillion in assets in the areas of Automation, Digital Transformation, and Industry 4.0.

Get in touch

At AxD, we consult, design, and implement digital transformation solutions for manufacturing businesses. Whether you need expert guidance on IT/OT integration, advanced planning and scheduling, or intelligent industrial analytics, we help you navigate Industry 4.0 landscape with tailored consulting and execution strategies.

Trusted by numerous Clients and Vendors

Expert consulting to transform your manufacturing setup

Our consulting services cover every stage of automation and digital transformation

Assessment & Strategy Development

We analyze your manufacturing processes, automation potential, and cybersecurity risks.

IT/OT Convergence & Integration

We design strategies to seamlessly connect industrial systems, PLCs, SCADA, and IT networks.

Implementation Roadmap

We provide a step-by-step transformation plan, ensuring a smooth shift to automated & digitalized operations.

Continuous improvement & optimization

We support our customers throughout the product lifecycle and navigate any challenges pre, during or post implementation

Comprehensive Digital Transformation services

We provide comprehensive digital automation solutions that optimize manufacturing processes, improve security, and drive operational efficiency.

Digitalization and Industrial Internet of Things

Transform your factory into a smart manufacturing hub with real-time monitoring, predictive maintenance, and cloud-enabled automation. We bridge IT/OT convergence, enabling seamless sensor integration, remote shopfloor monitoring, and IoT upgrades for legacy machines to improve operational efficiency.

Know more

Advanced Planning and Scheduling for Production

Advance Planning and Scheduling for Production

Advanced Planning and Scheduling for Production

Adopt the Japanese method of lean manufacturing.
Streamline processes and reduce waste with lean manufacturing principles.
Adapt instantly to changes in demand or disruptions.
Integrate with ERP and MES systems for unified planning.
Tailor the software to your specific production needs.
Shorten the time from order to delivery.
Ensure efficient use of machinery and labor.
Align production with actual demand to avoid overstocking.
Move Beyond Excel, without the limitations of spreadsheets.

Adopt the Japanese method of lean manufacturing:

Streamline processes and reduce waste with lean manufacturing principles.
Adapt instantly to changes in demand or disruptions.
Integrate with ERP and MES systems for unified planning.
Tailor the software to your specific production needs.
Shorten the time from order to delivery.
Ensure efficient use of machinery and labor.
Align production with actual demand to avoid overstocking.
Move Beyond Excel, without the limitations of spreadsheets.

Complete system architecture and design to protect OT hardware from cyber- breaches post connectivity in the IoT ecosystem and the internet
Industrial grade hardware solutions to isolate OT systems from malware and cyber-attacks
Software solutions with two factor authentication to ensure secure transmission
Site audit and inspection to sensitize customer on potential threats and compromises ahead of time ensuring preventive measures

Know more

Industrial automation and control system integration

Robotic Integration
Smart Factory Automation: End-to-end automation solution
PLC Programming
Control Panel Building
HMI/SCADA Design and programming
Control systems architecture
Industrial networking
Hardware integration
Energy efficient Automation

Know more

Empower your manufacturing setup today…

We provide automation and digital transformation solutions to a variety of industries

Automotive Industry

Enhance production line efficiency with predictive maintenance, and IIoT-driven analytics for real-time process control.

Pharmaceutical Industry

Ensure compliance with FDA/GMP regulations by implementing batch tracking and environmental monitoring.

Machine Tools Manufacturing

Improve precision and reduce cycle time with adaptive CNC programming, real-time equipment monitoring, and automated quality control.

Plastic Injection Molding

Reduce defects and scrap rates with AI-driven process optimization, automated molding controls, and real-time material tracking.

Food & Beverage Industry

Increase productivity and food safety with automated production lines, smart packaging solutions, and predictive equipment maintenance

Tire Manufacturing

Optimize complex multi-stage processes with lean manufacturing principles and philosophy.

Why choose AxD?

What sets us apart is simple- we come from manufacturing, not just IT.

Pure IT teams may write code, but we are able to understand and imagine the realities of the shop floor

We are a team of experienced core engineers with strong software expertise

We design APS, MES and Digital Transformation solutions grounded in reality

Manufacturing is evolving,

but businesses still face pressing challenges

Manufacturing is evolving,
but businesses still face pressing challenges

Manufacturing is evolving,

but businesses still face pressing challenges

Labor Shortages and Skills Gap

A growing talent deficit threatens productivity.

Potential loss of $1 trillion in output by 2030 if not addressed

Low Equipment Utilization

OEE rates remain at 60-70%, causing billion-dollar losses.

Unplanned downtime costs of $50 billion annually

Supply Chain Disruptions and Inefficiencies

Inefficiencies lead to lost revenue & delayed deliveries.

45% of lost sales attributed to delayed deliveries and stockouts

Lack of Industrial context for AI powered solutions

There is a need to capture tribal knowledge and set context for a customer specific AI solution

Impact created by AxD

10-20% reduction

Overall labour and operational costs

20-30% increase

Overall equipment effectiveness

30-50% reduction

Operational downtime

Operational Downtime

15-20% reduction

Supply chain operational costs

Our Solution Partners

Shilpin Machine Tools

Shilpin Machine Tools is one of the fastest growing manufacturer and exporter of high-precision machine tools in Asia. With a fully equipped manufacturing unit in Maharashtra, India the company has a background of 31 years in Automation, System Integration, Retrofits & Reconditioning, Robotics & SPM Manufacturing. with exports to USA, Germany, Portugal, Kuwait, Bangladesh and Singapore among others. Leverage their machine tool expertise and comprehensive know-how to solve your tool shop problems.

Visit us to know more

Customer Case Studies

Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study

Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study

Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study

Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study
Conceptualization and implementation of the production planning, control architecture, and manual and auto mode of different workstations on the assembly line
Annual throughput of 4 million assembled parts
Saved labor cost of ~20,000 euros annually by automating assembly process
On-site commissioning followed by off-site support from India
Assembly line automation for seat latch components:
ESOX Plast, Slovakia
Read case study
Automatic buff making cell - Design, manufacturing and automation of buff making cell and related material handling equipment
Eliminated 6 axes robots and implemented gripping mechanisms
Developed automated material handling systems
The entire manufacturing cell was manufactured on the shopfloor in India and shipped to Osborn Portugal for on-site installation and commissioning
Osborn International, Germany
Read case study
Smart Factory Cell - Conceptualisation, design, manufacturing, programming and commissioning of Smart factory cell
Central S7-1516 PLC coordinating automation sequences in a PROFINET environment
Siemens 828D controller-based CNC turning and milling operations (via OPC UA integration)
SCADA system for remote monitoring and manual intervention if required
NIT Warangal, India
Read case study

Don’t just take our word for it!

Tibor Tekel

Owner and CEO- ESOX Plast

“Our collaboration with AxD has been immensely successful in the past few years. We have placed an automation line for the EU based company Ushin with a budget of over 1 million euros. The solution was developed in close collaboration with the AxD team, clubbing our expertise in the plastic injection molding industry and AxD’s prowess in the automation domain.We have continued collaborating via remote CAD/CAM programming projects and look forward to continued ties with this venture”

“Our collaboration with AxD has been immensely successful in the past few years. We have placed an automation line for the EU based company Ushin. The solution was developed in close collaboration with the AxD team, clubbing our expertise in the plastic injection molding industry and AxD’s prowess in the automation domain.We have continued collaborating via remote CAD/CAM programming projects and look forward to continued ties with this venture”

“

€1 M

4 M

assembled parts

turnover

Annual throughput of

Tibor Tekel

Owner and CEO- ESOX Plast

“

4 M

assembled parts

Annual throughput of

Ready to Automate & Optimize Your Manufacturing?

Join leading manufacturers leveraging digital automation to maximize efficiency, reduce costs, and stay ahead in Industry 4.0. Let’s build your smart factory. Contact AXD today!

Book a Free Consultation

Frequently asked questions

What is digital automation in manufacturing?

Digital automation uses IIoT, AI, and machine learning to improve efficiency & real-time decision-making.

What is digital automation in manufacturing?

Digital automation uses IIoT, AI, and machine learning to improve efficiency & real-time decision-making.

How does IT/OT convergence benefit manufacturers?

IT/OT integration enables seamless data exchange, optimizing production efficiency & machine monitoring.

How does IT/OT convergence benefit manufacturers?

IT/OT integration enables seamless data exchange, optimizing production efficiency & machine monitoring.

How does AxD create an APS, MES or Automation Solution?

AxD takes a holistic view of any manufacturing problem and starts with a thorough root cause analysis tothen create a tailor made solution for each customer.

How does AxD create an APS, MES or Automation Solution?

AxD takes a holistic view of any manufacturing problem and starts with a thorough root cause analysis tothen create a tailor made solution for each customer.